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Mono-BlockTM II+

Brand: Honeywell Process Solutions
The Mono-Block™ III manifold is a low cost solution to chemical additive injection in the petroleum terminal environment. This manifold design meets the entire standard requirements for metering and control of a cyclical injection chemical stream.
 The Mono-Block™ III provides an electrically operated solenoid valve and a precision fluid meter in a common manifold. In addition, the manifold includes an inlet strainer, a calibration security diverter valve with integral flow control and an outlet check valve. 

Combining this functionality into a single manifold block reduces the size of the instrumentation. This is critical in the limited spaces available on truck loading racks today. Additionally, combining the solenoid, meter, and test port into a single manifold eliminates most potential leak points common to component built injectors assembled in the field. 

This manifold block provides the physical instrument needed to allow a Terminal Automation System, Preset, or PLC System to directly control chemical additive injection. This manifold does not include the electronics control necessary to pace the chemical to a flowing fuel stream, nor does it contain the logic necessary to accumulate additive volume passing through it.

 AC line voltage is typically used to energize the solenoid valve and allow fl ow. The controlling device (e.g. Mini-Pak Controller) then accumulates flow volume in the form of pulses transmitted from the meter sensor. When sufficient volume of additive chemical has moved through the manifold, the controlling device then turns off the solenoid valve in order to stop flow. 

It is the responsibility of the controlling device, Terminal Automation System, Preset, or PLC System, to perform the algorithms necessary to ratio the chemical properly into the fuel stream. 

Functionality for recipe, injection interval, tolerance, alarm annunciation, shutdown, etc. are all the responsibility of the controlling system. 

If the controlling system is not capable of this level of function, manifold blocks alone are not the solution. 

The user should consult our factory for information on complete injection panels that include microprocessor based controllers having the capability of complete injection control.
Features
  • 303 Stainless steel block. 
  • 3/8” FNPT inlet and outlet ports 
  • Inlet and outlet tapered plug style isolation valves with 180° operation 
  • Allen wrench access bolts to provide tamper resistance 
  • Valve cover plates with seal wire screws for added security 
  • Patent pending thermal relief device 
  • Allen adjustable integral needle for precise flow throttling 
  • Oval gear meter cavity machined into block. 
  • Strainer basket positioned perpendicular to flow in face of block 
  • SS ball check valve, machined and polished to achieve optimum sealing 
  • Meter, solenoid, mounting holes and component heights are identical to legacy MBII ensuring seamless integration 
  • New Male Test P/N Port 10-50000 (Parker) 
  • New Calibration Kit P/N 10-31565-PKR 
  • Explosion proof solenoid machined into block 
  • Explosion proof Hall-Effect meter sensor
The Mono-Block™ III manifold is a low cost solution to chemical additive injection in the petroleum terminal environment. This manifold design meets the entire standard requirements for metering and control of a cyclical injection chemical stream.
 The Mono-Block™ III provides an electrically operated solenoid valve and a precision fluid meter in a common manifold. In addition, the manifold includes an inlet strainer, a calibration security diverter valve with integral flow control and an outlet check valve. 

Combining this functionality into a single manifold block reduces the size of the instrumentation. This is critical in the limited spaces available on truck loading racks today. Additionally, combining the solenoid, meter, and test port into a single manifold eliminates most potential leak points common to component built injectors assembled in the field. 

This manifold block provides the physical instrument needed to allow a Terminal Automation System, Preset, or PLC System to directly control chemical additive injection. This manifold does not include the electronics control necessary to pace the chemical to a flowing fuel stream, nor does it contain the logic necessary to accumulate additive volume passing through it.

 AC line voltage is typically used to energize the solenoid valve and allow fl ow. The controlling device (e.g. Mini-Pak Controller) then accumulates flow volume in the form of pulses transmitted from the meter sensor. When sufficient volume of additive chemical has moved through the manifold, the controlling device then turns off the solenoid valve in order to stop flow. 

It is the responsibility of the controlling device, Terminal Automation System, Preset, or PLC System, to perform the algorithms necessary to ratio the chemical properly into the fuel stream. 

Functionality for recipe, injection interval, tolerance, alarm annunciation, shutdown, etc. are all the responsibility of the controlling system. 

If the controlling system is not capable of this level of function, manifold blocks alone are not the solution. 

The user should consult our factory for information on complete injection panels that include microprocessor based controllers having the capability of complete injection control.
Features
  • 303 Stainless steel block. 
  • 3/8” FNPT inlet and outlet ports 
  • Inlet and outlet tapered plug style isolation valves with 180° operation 
  • Allen wrench access bolts to provide tamper resistance 
  • Valve cover plates with seal wire screws for added security 
  • Patent pending thermal relief device 
  • Allen adjustable integral needle for precise flow throttling 
  • Oval gear meter cavity machined into block. 
  • Strainer basket positioned perpendicular to flow in face of block 
  • SS ball check valve, machined and polished to achieve optimum sealing 
  • Meter, solenoid, mounting holes and component heights are identical to legacy MBII ensuring seamless integration 
  • New Male Test P/N Port 10-50000 (Parker) 
  • New Calibration Kit P/N 10-31565-PKR 
  • Explosion proof solenoid machined into block 
  • Explosion proof Hall-Effect meter sensor
Models matching criteria: 34
MBII+, Block Half Height 303SS, Figure #1
Gear Set Ryton Oval Half Height, Figure # 2
PIN 3/16" x 7/8" 18-8SS DOWEL (set or each), Figure # 3
MBII+, Meter Cover, Figure #4
O-Ring, Meter Cover, MBII+ TEF-032
(M) Bolt Socket Cap, #8-32 x 3/8" SS (set or each), Figure #6
Sensor Assembly For MB II+, Figure #7
Screw, 6-32 x 3/8" Socket head (set or each), Figure #8
Test Port For MBII+ Male NS, Figure #9
MBII+, Diverter body, Figure #10
O-Ring, Port TEF-012 (set or each), Figure #11
O-Ring, Bottom TEF-012 (set or each), Figure #12
O-Ring, Top TEF-016, Figure #13
MBII+, Valve Retainer, Open/Closed, Figure #14
MBII+, Valve Retainer, Outlet/Test, Figure #15
MBII+, Security plate, Figure #16
Screw. 6-32 x 1/4" Socket head, Security wire hl (set or each), Figure #17
Filter 80 Mesh, Figure #18
MBII+, Filter cap, Figure #19
O-Ring, filter cap, encapsulated, (017), Figure #20
Check ball, SS, 5/16", Figure #21
Check Valve Spring, Figure #22
MBII+, Check Valve Cap, Figure #23
O-Ring, Check Valve Cap, encapsulated, (014), Figure #24
MBII+, Expansion plug, Figure #25
Expansion spring, Figure #26
NINV O ring, exp plug flow steam Zalac (007) (set or each), Figure #27
MBII+, Flow stem cap, Figure #28
Screw, Mounting, 5/16-18 x 1-3/4" Socket Cap, Figure #29
MBII+, Flow stem cap, Figure #30
O-Ring, Flow stem cap, Figure #31
SOL VLV MB2 120V KAL OR CHEM (PKR), Figure #32
SOL VLV MB2 120V KAL OR CHEM (ASCO), Figure #33
Screw, Meter cover, #10-32 x 3/8" Socket Cap

Specifications

Nominal K-Factor

  • 5000 PPG

Meter Accuracy

  • 0.50%

Meter Repeatability

  • 0.25%

Max Flow Rate

  • 2.5 gal/Min (9.5 Liters/Min)

Min Flow Rate

  • 0.1 gal/Min (0.38 Liters/Min)

Max Pressure

  • 400 psi (27.6 Bar)

Max Viscosity

  • 300 cst.

Temperature

  • -40ºC to 65ºC (-40ºF to 150ºF)

Approvals

  • Explosion proof components rated for Class 1, Div1 Group C & D

Manifold

  • 303 Stainless Steel

Meter Gears

  • 538 RytonTM

Sensor

  • Aluminum

Solenoid Seals

  • Chemraz

Solenoid Voltage

  • 120/240 VAC 22 W / 11 W; 50/60 Hz

Sensor type

  • Solid-state, bi-polar magnetic gated, open collector output

Sensor power

  • 5 - 25 VDC, 20 mA maximum

Open Collector Output

  • 5 – 25 VDC, 100 mA maximum (un-sourced)

Manifold Components

  • Outlet flow control & diverter valve, Inlet strainer, Outlet check valve, QRC calibration point.

Manifold Connections

  • 3/8” FNPT

Bare Mono-Block II unmounted

  • 5 kg (11 lbs) approx

Oval gear material

  • Stainless Steel

Calibration

  • Mono-BlockTM Calibration Kit (P/N 10-31565-PKR)

Interfaces

  • Handheld IR Controller for MP3000 & MP6 controllers (P/N 10-31052)

Documentation